References - Jagenberg Paper Systems

Here is a selection of our reference projects:
Papierfabrik Adolf Jass Schwarza GmbH: Modernization of control system VariFlex

    Powerful and future-oriented new control system
Existing Jagmatic process visualization (HMI) was exchanged for WinCC
New OS and ES were implemented as virtual machines
Interface to the higher-level production system
Supply of spare parts
Assembly, commissioning and production support
 
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Perlen Papier AG: Segmented rider roll for Arcus winder

    Rebuild of the rider roll to a three-segmented system
Stiff design with coupled segments
Minimization of vibrations
Short rebuild period with adapter plates on existing crossbeam
Supply of spare parts
Assembly and production support
 
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SAPPI Gratkorn: New machine control sheeter 27

    During the rebuild the technology-computer, the control system, the visualization as well as the switchboard for the main drives was replaced. 
The functionalities of the technology computer (counting and dragging, drive control of the directly driven cross cutter, sheet separating car, locks and switch control) were shifted to the machine control system.
Furthermore, the edge control system was updated and brought to the current state of the art. Also the slitter positioning and unwind positioning were optimized. 
    
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DS Smith Aschaffenburg: Modification RSM 1 VariStep

    Modification of unwind area for bigger unwind diameters
New rider roll incl. guides
New brake-generator
New hot glue system
New control system / HMI
Modification TrimVac system for wider edge trim at high speeds
Safety upgrade
Optimizations for higher machine speeds and shorter acceleration and braking ramps
Assembly and Commissioning
 
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Sappi Maastricht B.V.: Control Upgrade of sheeter 22

    New control and operation System (in SIEMENS S7) for base machine and unwind
Control interfaces to auxiliary PLC’s
New pneumatic valve stations with Profinet connection
Modern angle encoders with Profinet connection
Hardware and software engineering
Assembly and Commissioning
Delivery of spare parts
 
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Kanzan: Rebuild of station 2 into a force-controlled Rewinding

    Delivery of a new rider roll unit
Rebuild of the existing hydraulic system
Implementation of new functions into winder control system
Disassembly / Assembly
Commissioning & Production support
 
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DS Smith Belisce: Renewal of steel support for unwinder and technological support on a VariDur

    On-site measurement service
Replacement of broken cast iron frame by a new welded steel design
Supervision of Installation
Technological start up support
 
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Mondi Steti PM3_6: Optimization Arcus winder

    New back drum
Adjustment and optimization of trim separation
Additional air shower for rider roll
Update of machine software
Full assembly
Start-up and optimization
 
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Sappi Lanaken: Disassembly of a "Kleinewefers" Supercalender and extension of a reel handling

    Dismantling of a Supercalender, incl. aggregates, flying splice, as well as un- and rewind
Rebuild and extension of the parent and empty reel handling
New control and operation System (in SIEMENS PCS7)
Hardware and software engineering
Assembly and Commissioning of the new reel handling
 
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Heinzelpaper Laakirchen: Relocation of super calender

    Disassembly
Modification of unwind and rewind
Enlargement of platform
Modification change nip
Assembly and start-up
Reduction of web width
Modification pulper
Safety concept
 
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Perlen Papier AG: Overhauling pneumatic RSM72

    Total slitter station
All rewind stations
Gluing device
Rider rolls
Complete assembly
Start-up
 
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Mondi Steti PM7: Optimization Arcus Evo winder

    New control interface for unwind station and winder
Integration of new unwind drive in current control logic
New safety functions
Delivery of two new spreader rolls for winding of smooth grades
Full assembly
Start-up and optimization
 
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Sappi Alfeld: Modernization sheeter

    To ensure future spare parts availability and technical support, the decision was made to modernize the sheeter with regards to control- and drive technique. The S5 control was replaced by new S7 400 controls and hardware interfaces were combined in one software project. The new operating philosophy via PC with touchscreen was adapted to the original operating concept as much as possible. Also the existing DC drive controllers were replaced by modern Sinamics DC-Masters and the suction slide valve was equipped with a new servomotor. 
    
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Modernization foil winder

    For the sister company Lebbing Engineering & Consulting, the JPS has refurbished a foil winder with regards to the mechanical components and the new requirement of higher production speed. During the rebuild several guide rolls, cooling- and pull rolls were exchanged and aligned. Also the drive system was modernized and a FAT was performed later on together with Lebbing. 
    
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KANZAN Spezialpapiere GmbH

    Upgrade and integration of machine and drive controls
New drive and machine control technology at winder 2
Renewal of control technology at transport system and trim strip removal incl. container press
Touch-Panels for operation
Implementation of technology functionality and integration of drive control systems into PLC
Entire hard- and software engineering
E-installation and commissioning
 
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Rebuild of Ejector of VariDur winder, Lahnpaper GmbH

    Adaption of roll ejector to kick out finished rolls with a diameter of 200mm
New control of winder drum brakes
Complete assembly
Start-up
 
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Rebuild layboy simplex sheeter, Lahnpaper GmbH

    Enlargement of format length from 1.550 to 2.000mm
Bigger lifting table with safety equipment
New walkway and platform
Damped side joggers and stop plate
Cross adjustable air jet to push the stacked sheets
Assembly and start-up
 
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Sappi Austria Produktions- GmbH & Co. KG, Gratkorn

    During the rebuild the technology-computer, the control system, the visualization as well as the switchboard for the main drives was replaced. Furthermore, the edge control system was updated and brought to the current state of the art. Also the slitter positioning and unwind positioning were optimized. 
    
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Papierfabrik Niederauer Mühle GmbH, Kreuzau EN

    Upgrade of machine PLC incl. integration of drive control EN
Integration of technological functions (Jagmatic PC) into machine PLC
New operator stations with redundancy and UPS
Installation of Procentec Profibus analyzer
 
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Mitsubishi HiTec Paper, Bielefeld

    New Siemens S 7 control
Replacement of old technology electronic module with a new developed technology module
Integration of drive control into the machine-SPS: resulting in reduced assembly groups and easier error detection
Reduced time for format changes by installation of a positioning detection system for the slitting station
 
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Rebuild of a Lenox winder (Jade-Pack, D)

    Delivery of a new rider roll
Dis-assembly of winder
Electronic control of rider roll
Mechanical retrofit
Modernization of hydraulics
Installation and commissioning
 
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Modernization of 2 offline calenders, SAPPI Gratkorn

    Delivery and Installation of 4 new platforms:
Optimization of roll changes
Increase of safety during roll changing and during production
 
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Modernization of drive and control system of a coating line, Moritz J. Weig GmbH & Co. KG

    Modernization of drive and machine control system
Delivery of state of the art drive technology; change DC to AC-technique
Refurbishment of control system and implementation of operation via touch-panels
Complete hard- and software engineering
New operating manual
Installation and commissioning
Realization of complete safety technology; Assessment acc. „Betriebssicherheitsverordnung“: Situation before modernization, check of interfaces, realization of all steps including assessment after retrofit
 
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Optimization VariDur winder (ERFURT & SOHN KG, Germany)

    Reduced roll set change times due to automatic web clamp
Integration of new functions into existing control system
Minimization of vibrations due to bending resistant rider roll beam, incl. connection to existing guides
Easier set change due to new core guides
 
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Modernization VariDur winder SAPPI Alfeld (GER)

    Improved performance due to safe, fast and repeatable set change. Automtic core loading, automatic web cutting, optimization of drive. All functions and optimizations were realized in the existing control system; safety technique of those functions is state of the art.
  
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Conversions of Siemens S5 into current S7 technology

    The custom made drive and control solutions are made by our engineerins at our location in Bocholt.
We replace the "black box" control systems with for example SIEMENS standard components. This enables your specialists to do machine services on their own later and secures spare parts availability for the upcoming years.
  
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Rebuild at UPM-Papier GmbH in Plattling

    Retrofit of top roll bearings at supercalenders of PM11
New design, delivery and installation of bearings
Significant increase of work safety during roll changes
Significant reduction of roll change times
 
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Retrofit winder VARI STEP Mitsubishi, Bielefeld – GER

    Retrofit of the winder
New S7 control system and new user interface
New knife positioning 
    
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